The Production Facilities Consist of The Following –
- CAD Design centre
- Material Receipt Bay
- Incoming Material inspection and rejection Bay
- Raw Material storage—Sheet material, fasteners, and other material are stored in different locations with identification marks for easy and timely retrieval.
- Material issue place.
- Production Workshop
- Finished components Storage and Assembly centre (After Production)
- Inspection Bay
- Despatch section.
LIST OF PRODUCTION MACHINERY –
- CNC MILLING Machine(BFW-MAKE)
- NC Bending Machine-1 (Make– AMADA,Japan)
- Milling Machine—1-Singer, India
- Motorised POWER PRESS-1-Ambika
- Argon welding for Stainless Steel-1-Technocrats Plasma
- Aluminium welding machine-1
- Sheet metal cutting Mc-1-Bharat Machinery, India
- Power Cutting m/c for Flats, Rods—1-Harvey India
- Drilling m/c-2-Bharat machinery.
- Arc Welding m/c-1 (Technocrats Plasma)
- Spot Welding m/c-1-Weld-Arc
- Hand Shearing m/c-1-Bharat m/cy
- Fly(Hand Press)—1-bharat m/cy
- Air compressor-1Hind Technocrats
- Bench Grinder-1-Bharat m/cy
- Finishing and polishing and riveting-All motorized Hand Machines—5 nos
TOOLS, JIGS AND FIXTURES –
Specific Dies for AMADA Bending mc, Power Press for various sheet metal and enclosure punching operations-Dies. Jigs and fixtures for fan cut-outs,ventilation , Floppy drive, CDD,FDD punching,Knotching,Nibbling, Flaring,Ribbing and knock-offs.Total Qty-About 150 Dies.Apart from the above, normal workshop Production tools of spanners, screw drivers,pliers,measuring scales,etc.-10 Sets
INSTRUMENTS –
- Digital Michrometer
- Milling vices for horizontal and vertical operations
- Vernier callipers-24 inch-1.
- Centre punches
- Rt-Angle measurement tool
- Digital Michrometer for inside diam measurement
- Surface Block for horizontal/parallel measurements.
- Horizontal Plate.
- Drilling Tool sets.
- Vices
- Portable Grinders and Cutters
- 12/24 inch Height measurement gauge
- Degree measurement special protractors.
Machinery and Manpower –
The machinery have been selected for manufacture of exclusive and specific enclosures as per JSS 5555 etc., for Defence, Space, and AirBorne applications in which electronic PCBs, Motherboards, connectors,.cards,and electronic components will be fitted as per customer specifications with 19 inch rack mountable.These enclosures are designed to withstand Shock and Vibration, Dump, weather protection, EMI/EMC tests through Govt.approved Test Labs.Enclosures are Coated with Chromatising/ Powder coating as per customer specifications.
Manpower have been selected and inducted who had 8-10 years experience with the production of exclusive enclosures with necessary tolerances and quality required.
Manpower –
- GM-1 (with Post graduation in Mechanical Engg.and with Manufacturing experience Ex- Indian Navy
- Managers-2 B.E. ( Mech)
- Supervisors-2
- CNC milling machine programmer & operator
- Skilled Fitters-16
- Welder-2(Aluminium welding & TIG welding)
- AMADA Bending Machine operator-1
- Helper- 4 ( non-skilled)
- Accountant–1 (with TALLY Software)
